What is Chemical Reactor?

Chemical reactors are vessels designed to contain chemical reactions. Reaction Vessels are also used for other processes such as solids dissolution, product mixing, distillation, crystallization, liquid/liquid extraction and polymerization. Reactors are also identified based on process for which it will be used. (Such as blender or crystallizer).

We are a chemical reactor manufacturer for Chemical, Pharm and other industries.

Type of Chemical Reactors we fabricate-

As per your process demand we fabricate jacketed vessel, limpet coil reactor, dimple type reactor, high pressure reactor or autoclave.

Benefits of our product

• Complete range of chemical reactors as per your specifications
• Adheres to ASME and other standards with special attention to Argon and Arc welding procedures
• Offered in Stainless Steel ( SS-316, SS-304) as well as Carbon Steel material
• Man, Machine and System Infrastructure to execute big projects
• All reaction vessels can be fabricated as per GMP guide line
• Different types of agitator design
• On time delivery.

A jacketed vessel is a container that is designed for controlling the temperature of its contents, by using a cooling or heating "jacket" around the vessel through which a cooling or heating fluid is circulated.

A jacket is a cavity external to the vessel that permits the uniform exchange of heat between the fluid circulating in it and the walls of the vessel

Gurukrupa Engineering is a proven jacketed vessel manufacturer. Jacketed vessel can also be offered in Dimple design.

Benefits of our product

• Available in the range.
• Spirals welded on outer surface of the main vessel for uniform circulation of heating or cooling media like steam, oil, water etc. And also provides extra strength to the main vessel.
• Save Energy using two part Jacket design for smaller batch.
• Energy efficient direct drive design for the agitator , with VFD option to vary the RPM of the drive.
• GMP range of equipments available for Pharmaceutical industry. With mirror finish from 220 grit to 440 grit, smooth welding, flush grinding and Insulation with mirror finished S.S cladding.
• Agitator design to suit the reactants viscosity and density.
• Vessel design with form cutter for the process which generates forms.
• Save time and money with our Value added products and services like Process Automation, valves and fittings.
• Manufactured as per your specifications.

Limpet coil reactor vessels are used to control the temperature of the reactants with the help of heating or cooling media circulated through coils surrounding the main vessel. Ideally suitable for medium heat transfer requirement and heating application where heating media temperature is above 150 Centigrade (302 Fahrenheit). Coils are half piped welded on the outer side of the main vessel.

Benefits of our product

• Limpet coil reactor can be used for heating or cooling of the reactants
• Suitable for high temperature ( Above 150 C) Thermic fluid oil.
• Achieve heating and cooling in one reactor with Double coil design
• Available in different the range.
• Offered in Stainless Steel 316, 304 or Carbon Steel material
• Agitator design to suit the reactants viscosity and density
• Vessel design with form cutter for the process which generates forms
• Save time and money with our Value added products and services like Process Automation, valves and fittings
• Manufactured as per your specifications

Distillation is the process of separating liquid mixture into its component parts. It also known as fractional distillation. Distillation column is the heart of the distillation system.

Benefits of our product

• Distillation column can be manufactured to accommodate packing or tray.
• Offered with the Bubble Cap column design for Alcohol distillation
• Offered in Carbon Steel, Stainless steel
• Manufactured as per your exact specifications

Distillation is a process of separating the component substances from a liquid mixture by selective evaporation and condensation. Distillation may result in essentially complete separation (nearly pure components), or it may be a partial separation that increases the concentration of selected components of the mixture. In either case the process exploits differences in the volatility of mixture's components

Benefits of distillation equipment manufactured by Gurukrupa Engineering

• We manufacture complete distillation system or individual equipment for distillation process
• All equipment available in Carbon steel or Stainless steel
• Manufactured as per your drawings and specifications
• Reliable and proven.
• Choice of buying Automation components of the renowned brands

A shell and tube heat exchanger is a class of heat exchanger designs. It is the most common type of heat exchanger in oil refineries and other large chemical processes, and is suited for higher-pressure applications. As its name implies, this type of heat exchanger consists of a shell (a large pressure vessel) with a bundle of tubes inside it. One fluid runs through the tubes, and another fluid flows over the tubes (through the shell) to transfer heat between the two fluids. The set of tubes is called a tube bundle, and may be composed of several types of tubes: plain, longitudinally finned, etc. Construction and Manufacturing of Shell and Tube Exchanger-

Main components of Shell and Tube type heat exchanger are- Shell, Tube, Tube sheet, Baffles, Tie roads spacers and Channel.

Shell

The cylindrical shell can be fabricated from rolled plate or from pipes.

Tubes

Tubing may be seamless or welded. Seamless tubing is produced in an extrusion process; welded tubing is produced by rolling a strip into a cylinder and welding the seam. Welded tubing is usually more economical.

Tube sheet

Tubesheets are plates or forgings drilled to provide holes through which tubes are inserted. Tubes are appropriately secured to the tubesheet so that the fluid on the shell side is prevented from mixing with the fluid on the tube side. Holes are drilled in the tubesheet normally in either of two patterns, triangular or square.

Baffles

Baffles are provided to support the tubes, to maintain the space between the tubes and it also channelized the fluid flow as per design through the shell side of heat exchanger.

Tie Rods and Spacers

Tie rods and spacers will hold the baffle assembly together; and will also maintain the spacing between the baffles. One end of the tie rods are secured to the tube sheet and other ends are secure in the last baffle.

Channels (Heads)

Channels or heads are provided for shell-and-tube heat exchangers to contain the tube side fluid and to provide the desired flow path.

Application of Shell and Tube Exchanger

Shell and tube heat exchangers are used as condensers, reboilers, process heaters, coolers and falling film evaporator.

Benefits of Gurukrupa Engineering Shell and Tube Heat Exchangers

• Also offered with fin tube or corrugated tubes. As these design offered higher heat transfer area.
• Offered in Carbon Steel, Stainless steel, Copper tubes
• Manufactured as per your exact specifications

Chemical tanks are storage containers for chemicals. They come in a variety of sizes and shapes, and are used for static storage, processing, mixing, and transport of both raw materials and finished chemical products.

We offer horizontal as well vertical chemical tanks.

Benefits of Gurukrupa Engineering Chemical storage tanks

• Size available as per requirement
• Horizontal chemical tank with flat end or dish end design
• Supplied with Saddle support and level indicator
• Easy drain out provision
• Space saving design in vertical tanks with Top and Bottom dish end type Or Flat bottom and top conical design
• Monkey ladder and safety cage on the outer side and optional ladder inside for safe man movement
• External rafter channel is welded on the top conical portion of the tank to strengthen it
• Available in Carbon Steel as well Stainless steel

The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container.

In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.

It is very useful for pharmaceutical industries wherein gentle blending of dry granules of powder is to be done. It is a slow speed blender and has removable type baffles mounted on a rectangular shell. The important feature of the machine is easy to wash in place.

It can also be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Special Features of Octagonal Blender

• Octagonal Blender is Suitable for dry mixing of products in granule form.
• Easy for loading and unloading of material.
• Easy for cleaning.
• All contact parts of the Octagonal Blender are made out of SS 304 / SS 316 or SS 316 L quality material, as per customer requirement.
• The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality.
• Simple design Octagonal Blender requires minimum maintenance.
• General structure & safety guards made out of mild steel &coloured in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model.
• Maximum care has been taken to ensure safe operation of the unit.
• Manual rotating facility with hand wheel for inching.
• Bigger size batch at low power consumption.

The V-Blender is a popular tumble blender commonly used in the pharmaceutical and food industries. This article explains the design, construction, and operation of the standard V-Blender and the V-Blender with intensifier bar. The advantages and the disadvantages of the V-Blender are highlighted.
The V-Blender is made of two hollow cylindrical shells joined at an angle of 75° to 90°. The blender container is mounted on trunnions to allow it to tumble. As the V-blender tumbles, the material continuously splits and recombines, with the mixing occurring as the material free-falls randomly inside the vessel. The repetitive converging and diverging motion of material combined with increased frictional contact between the material and the vessel's long, straight sides result in gentle yet homogenous blending. Figure 1 shows a V-Blender.

Advantages of Using V-Blender

• Particle size reduction and attrition are minimized due to the absence of any moving blades. Hence it can be used for fragile materials
• Charging and discharging of material is easy.
• The shape of blender body results in a near complete discharge of product material, clearly an added advantage over horizontal blenders.
• The absence of shaft projection eliminates product contamination.
• V-blenders are easy to clean.

The Mass Mixer Machine is basically mixing a assembly wherein the mixing stirrer is in horizontal position in the container & have a single speed, simple rotation. The stirrer rotates around itself at a very slow speed inside the bowl and thereby achieving intimate mixing of dry or wet materials of Tablet Granulation, Powder, Chemicals, food& Confectionaries Materials.
Because of a special design feature of machine & stirrer, the mass mixer can be mix the sticky materials & also uniformly and intimately mix the materials which are to be difficult to mix.

Special Features

• Range of Mass Mixers models to suit working volume 50,100 & 200 Kgs. At bulk density of 0.50 gms/cc.
• All contact parts of mass Mixers are made out of S.S.304 quality material.(SS316 provided on demand on extra cost)
• Compact design requires comparatively smaller floor space.
• Single stirrer with single speed for dry & wet mixing.
• As stirrer's sealings comes in contact with product, there may be any black particle contamination problem, after sealing bush got wear & tear.
• All non-contact parts in the mass mixers (general structure) are made out of mild steel and claded with SS304 or crome plated or made out of SS304 in GMP Model. Contact parts are polished to the mirror finished and non-contact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model.
• General structure & all non-contact parts are made out of Mild Steel & same will painted in Standard Model.
• All moving parts are enclosed with safety guards.
• Thrust bearings are provided to carry out rigid thrust load.
• Easy for cleaning & operating.
• Simply designed SS304 dust cover provided with one port for material charging & inspection.
• Interlocking system with top dust cover, to avoid accident, during process. The container tilting system provided for easy unloading of material and easy cleaning.
• Specially design all moving parts provided with provision of easy lubrication.

The dryers are made of trays held in a cabinet which is connected to a source of air heated by gas, diesel or bio-mass such as rice husk. The air temperature is usually controlled by a thermostat which is normally set between 50 and 70OC. The air enters the bottom of the chamber below the trays and then rises, through the trays of food being dried, and exits from an opening in the top of the chamber. In the Practical Action systems the trays are designed to force the air to follow a longer zigzag route which increases the air/food contact time and thus improve its efficiency. This system also reduces back pressure which means that cheaper, smaller fans can be used.

These Conventional Coating Pan are widely used in various pharmaceutical industries for film and sugar coating. Our Conventional Coating Pans are the perfect manual tablet coating system. The elliptical shaped standard coaters attached with these Conventional Coating Pans are mounted on 30 degree. The pans offered by us are available with the pulley that has variable speed. In these pans, there are inbuilt systems of supply for hot air and can be availed with the specifications of 48’ size. The system for hot air in these pans has high capacity. There is also a delivery pipe, which has temperature ranging between 30°C to 75°C. We are looking queries from Hyderabad, Andhra Pradesh region only.

Special Features

• Anti vibrating unit provided for proper levelling, hence no requirement of foundation
• Compact hot air blower with inlet air damping arrangement
• Complies to the cGMP standards
• Pan fabricated from 2/3 mm thick, SS Sheet of SS 304 / SS 316 quality with adequate mouth opening and depth
• Spaying System with Spray Gun, Stand, Air Regulator is provided for coating
• Soft Half Round Baffles allows to mix and coat the material uniform
• Temperature controller provided for hot air unit
• General structure made out of M.S. in Standard Model & same will be covered with SS304 in GMP Model

Multi Mill is widely used for wet and dry granulation pulverization etc. in Pharmaceuticals, Chemicals Cosmetics, Ceramics, Colors, Dyestuff, Food products etc. it also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastics and Resins Industries.

Description :
It operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction. Material fed in the hopper, goes down to the processing chamber where it moves to the periphery and passes through the screen radially and tangentially. Finally the processed material gets collected in the container kept below the processing chamber. Output and quality of the final product depends on three main factors : (I) Shape of beaters (knife/impact edges) (II) Speed and (III) Screen.

Special Features

• cGMP point of view machine is provided with SS cladding on base, pillar, machine chamber, SS cover on motor. No exposed painted surface on top of the machine.
• Beaters and shaft are made of stainless steel 316 quality and beaters are further hardened & Beaters are fitted on a shaft.
• Direction of beaters can be changed by reversible switch.
• Beaters assembly is swing type, dynamically balanced which reduces vibration and noise level and increases bearing life.
• 12 nos. Beaters are of knife and impact edges & 2 nos. beaters are of scrapper blades types.
• All contact parts are made of SS 316 quality and can be easily & quickly dismantled and cleaned.
• Cylindrical screen for higher output.
• Flameproof electrical components can be provided at extra cost

The RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximate two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.
Material should be charge from the top side. There are port/ports should be provided on the top cover to charge the material as well as for air vent. One discharge valve provided at the bottom side at center of the container. The discharge height could be adjust as per the requirement, so that material gets discharge in the other container directly, so that material handling time for discharge is nil and the operation is dust free.
In Ribbon Blender the powder moves from center to the end of container and end of container to the center of container. Hence requirement of total mixing time is very less and the RPM required are also very less.
The dry material gets sufficient continuous movement due to the shape & movement of ribbon & shape of the container.Which moves material for good quality of blending.

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

Features of Double Cone Blenders:

• The conical shape at both ends of Double Cone Blender enables uniform mixing and easy discharge.
• All contact parts are made out of stainless 304 or 316 quality material, as required by customer.
• Maximum care has been taken to ensure safe operation of Double Cone Blender.
• Manual rotating facility with hand wheel for inching. The same will be provided with ss cover & limit switch. ( In 200 Kgs. & above model )
• Two nos. of safety road will be provided at back side. ( One LH side & one RH side )
• Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
• One shaft with 04 nos. of fixed buffels with mirror polished provided inside the cone.
• Cones of the Double Cone Blender will be mirror polished from the inside & outside & structure will be matt polished.
• All moving parts of the Double Cone Blender are covered with SS304 covers.
• Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
• Panel fabricated from SS304 material with facility of three phase indication, D.O.L. tarter, digital timer & Amp. Meter.
• As per customer requirement machine will be provided with left side drive or with right side drive.
• The conical shape at both ends enables uniform mixing and easy discharge.
• All contact parts of the Double Cone Blender are made out of SS304/316(as per customer requirement) quality material.
• Maximum care has been taken to ensure safe operation of the unit.
• Worm reduction gear use for speed reduction.
• Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
• Inside & outside of the cone will be polished to the mirror finished.
• General structure made out of SS304 and Polished to the matt / mirror finish ( as required by you ) in GMP Model.
• All safety guards & covers made out of SS304 in GMP Model of Double Cone Blender.
• Hand wheel will be provided for manual tilting of cone.
• Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

Description

Catering to the requirements of the pharmaceutical industry, we offer Pharmaceutical syrup manufacturing vessels in India Available in various batch capacities from 500 to 10,000 liters. It is extensively used for the preparation of pharmaceutical liquid oral preparation. Sturdy in construction the plant is provided with main syrup manufacturing vessel, sugar preparation vessel and storage vessel. For sugar filtration, it is provided with sparkler / housing filter and sparkler filters for final filtration.

Liquid Line:- Pharmaceutical syrup manufacturing vessels in India Available in various batch capacities from 500 to 10,000 liters. it is provided with sparkler / housing filter and sparkler filters for final filtration.

Features

• Plant is provided with interconnecting piping with pumps and valves
• Plant is provided with interconnecting piping with pumps and valves
• The vessels are provided with steam heating / cooling jacket with insulation as per process requirements
• A top / bottom entry motor of suitable HP is provided with specially designed agitators
• The complete plant is provided with a S.S. panel for housing the VFD, contactors, indicators, temperature controllers, etc.
• Completely closed design with spray ball for CIP / SIP as per GMP norms

Primary Components

• Sugar / primary syrup manufacturing vessel.
• Sugar filtration system.
• Main manufacturing vessel.
• Final filtration system
• Inline homogenizer
• Final product storage vessel
• Sanitary Inter-connecting piping
• CIP facility for all vessels
• Central control panel
• Integrated working platform for easy access
• The individual vessels insures proper controls for the sugar syrup preparation, transfer of exact amount of active ingredients and control on the time and temperatures for the processes as per the SOPs for the products.
• Also the system ensures adaptability for various types of formulations, suspensions and products, thus makes it suitable for future scalability of products, as also additions of products in varied formulations

Salient Features

• The plant is designed as per the CGMP and FDA guidelines.
• Completely closed system as per GMP requirements.
• Process control for individual items at each level of production.
• Integrated system makes it easy to operate and clean.
• All vessels are constructed out of S.S. 316 L quality as conforms to the GMP guidelines.
• The primary syrup and main manufacturing vessels are provided with jacket for heating/cooling operations. The jackets are provided with mineral wool insulation for preventing heat loss.
• All three vessels are provided with bottom entry stirrer with mechanical seals.
• The stirrers are provided with variable frequency drives (vfd) for speed control as per SOP.
• Internal removable baffles are provided in the vessels for gentle vortex-free agitation.
• INLINE emulsifier provided for the main preparation vessel for suspension preparation and emulsification of the products.
• The mechanical seals are provided with “water flow switches” for seal protection
• The gaskets are food grade silicon, conforming to GMP guidelines.
• Inbuilt temperature controller for the primary and the main manufacturing vessel for product temperature control.
• Separate filtration system for the primary syrup and final product ensures two stage filtration.
• All interconnecting piping is of S.S. 316 quality, and provided with sanitary tri-clover fittings for complete dismantling for cleaning and passivation on product changeover.
• All valves are tri-clover type ball valves in S.S. 316 quality
• The pipeline is provided with suitable points for product sampling and inline cleaning.
• All vessels are provided with “spray ball” for CIP and SIP.
• Central control panel for controlling all the processes of the plant.
• A Stainless steel working platform is provided for the length of the plant for easy access to all the vessels and visual control of the entire process.

Optional Features

• Vacuum loading system for the primary (sugar) preparation vessel.
• Load cells with control unit for the primary syrup and main manufacturing vessel.
• Lobe pump for transfer of final product to the filling room.
• Top entry stirrer with mechanical seal.
• PLC based panel with touch screen MMI and menu options for the panel.
• Magnetic / Ultrasonic level indicator for all vessels.
• Additional jacketed vessel with homogenizer for preparation of additives, actives as per requirement.
• Diaphragm Valves for all the vessels.

Principle of Operation

Liquid is pumped through the central channel of the cartridge from the bottom of the body. Suspended particles are retained on the filter media resting on the filter plate. Clean filtrate emerges out from the peripheral holes of the plate, into the tank and comes out from the bottom outlet. Filter tank wall does not come in contact with the un-filtered liquid, hence remains clean.

Feature of Reverse Flow Model

• Zero Hold Up of filtrate with out scavenging operation.
• Tank does not come in contact with unfiltered liquid, hence remains clean.
• Fast & easy removal of filter plate cartridge due to top dome design. Hence easy removal of cake.
• Uniform filter cake & aid distribution.
• Higher working pressure possible.

Horizontal Plate Sparkler Filters

The horizontal sparkler type filter is the most versatile filtration system for solid – liquid separation. It can also be used apart from filtration, with the help of filter aids for giving a sparkling effect to the liquids filtered. The filters are most suited for the filtration of products for the pharmaceutical, chemical, distillery, beverage, ink, oil and other allied industries. It is available in different output capacities with a variety of pumps to suit individual requirements.

Horizontal Plate Sparkler Filters:- horizontal sparkler type filter is the most versatile filtration system for solid – liquid separation and available in different output capacities.

Construction

The filters are made out of Stainless steel in S.S. 304, 316 & 316 L qualities.

The cartridge assembly consists of a number of disc type filter plates with perforated support screen, filter media and interlocking cups placed one on top of the other and supported at the bottom by a cartridge plate. The entire assembly is held together with the help of side tie rods which are of ‘T’ type construction for longer life.

The filter together with the pump and interconnecting piping is mounted on a sturdy base cladded with S.S. sheets and provided with castors for movability. The filter can also be supplied without pump, where external positive pressure is available.

Operation

The liquid to be filtered is passed into the vessel by means of the pump or other external means. The liquid then passes through the top of the filter plates from the holes provided at the side of the plate and onto the filter media. The liquid flows simultaneously and individually through all the member plates. Hence the output of the filter depends on the diameter and the number of plates. The filter media then retains the impurities in the liquid and the filtered liquid passes through the central channel to the outlet at the bottom.

The filters are optionally available with steam jacket for filtration of difficult liquids that solidifies at lower temperatures.

These types of filters are generally used for obtaining clear filtrate, but it can also be used to obtain the cake that is retained on the filter media, between the plates.

Salient Features

• The complete filter plate is manufactured by cold process.
• The sealing of the filter plate is done by the spinning process for better sealing.
• The cartridge assembly is provided with ‘T’ type side bolts for longer life.
• The filters are provided with gear/centrifugal/lobe pumps fitted with mechanical seals as per requirement.
• Optionally available with steam jacket for heating of liquids at the time of filtration.
• The complete constructions is as per GMP specifications..

Scavenging Operation

The unfiltered liquid remaining inside the shell at the end of filtration can be filtered by scavenging operation, opening the single plate valve and applying pressure from the vent using compressed air or nitrogen / inert gas, so that even the last drop of unfiltered liquid passes through the bottom plate. It is available in 14” & 18” Dia models as a standard and can be provided in 33” Dia model on request.

8” Dia X 8 Plates

Gear

1 HP-1440

Oil Seal

25 mm

0.2 m Sq.

Ltrs.

450 - 500

8” Dia X 8 Plates

Gear

1 HP-1440

Oil Seal

25 mm

m Sq.

Ltrs.

600 - 700

8” Dia X 8 Plates

Centrifugal

1HP-2800

Mechanical*

25 mm

0.2 M Sq.

Ltrs.

450 - 500

8” Dia X 8 Plates

Centrifugal

1HP-2800

Mechanical*

25 mm

0.25 M Sq.

5.6 Ltrs.

600 - 700

14” Dia X 8 Plates

Centrifugal

2 Hp-2800

Mechanical*

38 mm

0.65 M Sq.

22 Ltrs.

1300 - 1500

14” Dia. X 10 Plates

Centrifugal

2 Hp-2800

Mechanical*

38 mm

0.81 M Sq

27 Ltrs.

1500 - 1700

18” Dia. X 8 Plates

Centrifugal

3 Hp-2800

Mechanical*

50 mm

1.15 M Sq.

51 Ltrs.

2500 - 3000

18” Dia. X 12 Plates

Centrifugal

3 Hp-2800

Mechanical*

50 mm

1.72 M Sq.

Ltrs.

4000 - 4500

18” Dia. X 15 Plates

Centrifugal

3 Hp-2800

Mechanical*

25 mm

2.15 M Sq.

40 Ltrs.

5000 - 5500

18” Dia. X 23 Plates

Centrifugal

3 Hp-2800

Mechanical*

25 mm

3.3 M Sq.

61.5 Ltrs.

8000-8500

33” Dia. X 7 Plates

Centrifugal

5 Hp-2800

Mechanical*

38mm

4.01 M Sq.

105 Ltrs.

9000-9500

33” Dia. X 10 Plates

Centrifugal

5 Hp-2800

Mechanical*

38mm

5.51 M Sq.

150 Ltrs.

12500-13000

33” Dia. X 14 Plates

Centrifugal

5 Hp-2800

Mechanical*

38mm

7.52 M Sq.

210 Ltrs

17500-18000

* - Mechanical Sal is provided with Tungsten carbide VS Tungsten Carbide face combinations.

Plate and Frame Filters Press

The plate and frame type filter press is highly suitable for the filtration of viscous products and for large volume filtration. The filter press consists of a number of rectangular plates and frames arranged vertically one after the other and supported by two side tie bars. The filter media is sand witched between the plates and the frames. It is available in various sizes and number of plates. The filter press is provided with a mechanical closing system and two end plates.

Salient Features

• Available in S.S. 304/ 316/ 316 L Quality.
• Suitable for large volume filtrations.
• A by-pass plate is provided.
• Collecting tray is provided.
• Available in 200mm x 200mm, 400mm x 400mm, 600mm x 600mm.

Transfer Pumps

we manufactures a various types of transfer pumps like centrifugal and lobe pumps. The centrifugal pump is suitable for transferring free flowing non viscous liquids, while the lobe pump is highly suitable for transferring highly viscous liquids like ointments, creams, glycerin, etc. the pumps are available in various output capacities and heads depending on requirement. The pumps are fitted with mechanical seal to give leak proof and trouble free operation.

Description

We are amongst the reputed manufacturers and exporters of Ointment Manufacturers Plant in India. Designed to perfection, the plant is extensively used for manufacturing pharmaceutical ointments, cream, sterile preparations, cosmetic, suspensions and gels. For optimum performance, the plant is provided with water phase vessels, main manufacturing vessel and pre-mixing wax. For emulsifying, the main vessel is provided with bottom high-speed homogenizer and slow speed anchor agitator for mixing.

Creams & Ointments:- Ointment Manufacturers Plant in India. Designed to perfection, the plant is extensively used for manufacturing pharmaceutical ointments, cream, sterile preparations, cosmetic, suspensions and gels.

Specification

•Available in batch capacities from 100 kgs to 3000 kgs
•Completely untouched process, hence less chance of contamination
•Jacketed vessels for heating/cooling processes
•Centrally located control panel for ease of operation by a single operator

Primary Components

•A jacketed water heating vessel with direct coupled stirrer.
•A jacketed oil(wax) preparation vessel with a semi anchor agitator coupled to a suitable geared motor.
•Mesh filters for the above vessels.
•A vacuum rated jacketed main manufacturing vessel. The top head of the vessel is sealed with suitable food grade silicon gasket and can be lifted with a hydraulic lifting system.
•The vessel is “hemispherical” in shape for complete removal of the product from the bottom.
•The above vessel is provided with a hydraulic lid lifting system for cleaning of the internals as per CGMP requirements.
•A Semi – Contra type anchor agitator assembly coupled to a suitable “hollow shaft” gear box assembly.
•The agitator is provided with suitable PTFE scrappers to cover the entire internal surface of the vessel.
•A dry mechanical seal for the agitator assembly.
•A bottom entry homogenizer provided at an angle for proper homogenizing of the product.
•A double cartridge mechanical seal with “water flow switch” for the homogenizer.
•A vacuum transfer system connected to the main vessel for transferring of the material from the pre-preparation vessel. The system ensures minimum handling and almost zero wastage of the product.
•Final product storage vessel with castors.
•Sanitary Inter-connecting piping
•Lobe pump for final product transfer to the storage vessel.
•A plunger pump for product transfer from the storage vessel to the filling machine.
•A central control panel for controlling the various parameters during the manufacturing process.
•A variable frequency drive (vfd) for both the anchor agitator and the homogenizer for speed control during the manufacturing process as per SOPs.
•Integrated working platform for easy access

Salient Features

•The plant is designed as per the CGMP and FDA guidelines.
•Completely closed system as per GMP requirements.
•Process control for individual items at each level of production.
•Integrated system makes it easy to operate and clean.
•All vessels are constructed out of S.S. 316 L quality as conforms to the GMP guidelines.
•The main manufacturing vessel is hemispherical to aid product removal.
•All vessels are provided with jacket for heating/cooling operations.
•The jackets are provided with mineral wool insulation for preventing heat loss.
•The main manufacturing vessel is vacuum rated and provided with various connections for product addition, hopper for powder addition, a light glass and sight glass are provided on the top dish.
•The anchor agitator is provided with a dry mechanical seal and the homogenizer is provided with a double cartridge mechanical seal with water cooling system. Both the seals are vacuum rated.
•A VFD is provided for both the agitator and the homogenizer.
•The final product storage vessel is provided with conical bottom and castors for movability.
•Safety interlocks to prevent the anchor and homogenizer from starting when the top lid is lifted for cleaning.
•The gaskets are food grade silicon, conforming to GMP guidelines.
•Inbuilt temperature controller for the main manufacturing vessel for product temperature control.
•All interconnecting piping is of S.S. 316 quality, and provided with sanitary tri-clover fittings for complete dismantling for cleaning and passivation on product changeover.
•All valves are tri-clover type ball valves in S.S. 316 quality.
•The pipeline is provided with suitable points for product sampling and inline cleaning.
•Central control panel for controlling all the processes of the plant.
•A Stainless steel working platform is provided for the length of the plant for easy access to all the vessels and visual control of the entire process.

Optional Features

•Load cells with control unit for the main manufacturing vessel.
•PLC based panel with touch screen MMI and menu options for the panel.
•Inline homogenizer in place of bottom entry homogenizer.
•Jacketted Storage vessel for product transfer.
•Contra mixer with two motors for preparation of foaming products like toothpaste, etc.
•Perforated anchor agitator for difficult to mix products.
•Completely closed pre-preparation vessel for manufacture of sterile preparations.

Description

The function of filtration equipment is to filter slurry so as to separate the solid more or less completely from the liquid.

In Nutsche filter force required for separation of filtrate is through gravity and vacuum. It is very useful to collect small amounts of solids from relatively large volumes of liquid

Nutsche filter is a batch type filter and is versatile and flexible in use. It too can be used in conjunction with a wide range of filter media, such as paper, textile filter fabric, needle felt, membrane filter cloth, wire mesh and sintered metal. The filtering plate base is positioned horizontally, which makes washing or further treatment of the filter cake very easy. On request, the nutsche may be equipped with a mixer for continuous or re-suspension of solids.